Key Component Features & Material Engineering
1. Rugged Enclosure (ADC12 Die-Cast Aluminum)
The housing is constructed from heavy-duty ADC12 die-cast aluminum , treated with artificial aging and shot-blasting processes. It features an advanced thermo-sprayed powder coating with a thickness greater than 0.2 mm . This durable shell easily withstands continuous temperatures above 150°C without degradation or peeling under severe outdoor processing environments.
2. Heavy-Duty Motor with 1.5x Torque Safety Reserve
To handle erratic pipeline loads caused by fluid viscosity or high-pressure loops, OMKEE engines the OMK-160C motor with a 1.3x to 1.5x torque safety reserve . Crucial parameters—such as motor temperature rise curves, rotational inertia, and insulation strength—are strictly tested. This design ensures the actuator can handle frequent start-stop cycles, even under full or overloaded conditions.
3. Sambungan Splin dan Pemacu Gear Cacing
Tempa Roda cacing tembaga dalam ditempa daripada aloi gangsa aluminium berprestasi tinggi, digandingkan dengan aci cacing keluli aloi 40Cr yang telah menjalani pembajaan haba dan penyaduran anti karat oksida hitam.
Daripada struktur sekeping rapuh yang patah di bawah kejutan putaran secara tiba-tiba, OMK-160C bergantung pada sambungan splin kekuatan tinggi untuk mengunci aci output dan gear cacing bersama-sama. Persediaan ini menyebarkan tork mekanikal yang berat secara sekata merentasi sambungan, melindungi pemasangan daripada kegagalan tekanan pada leher aci.
4. Kotak Gear Ketepatan & Galas P6 Bunyi Rendah
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Gear Pengurangan Premium: Semua gear pengurangan dipotong tepat daripada keluli terpadam dan terbaja gred tinggi, menghasilkan rintangan lesu yang tinggi, haus minimum dan bunyi operasi yang rendah. Kotak pengurangan menggunakan aluminium ADC12 tuangan untuk penghantaran kuasa yang stabil.
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Galas Kelas P6: Kedua-dua hujung unit gear disokong oleh galas bebola alur dalam gred P6 yang dibina mengikut piawaian EMQ (ZV2) yang ketat. This controls internal vibration and resists sudden load shocks by focusing on optimal raceway surface roughness, ring roundness, and correct retainer design.
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Lubrication & Seals: Features imported premium Mobil grease and authentic twin-lipped skeleton TC oil seals from the German brand Oubaisi to prevent any grease leakage.
5. Intuitive External Stroke Limits
The OMK-160C uses a proprietary stroke adjustment mechanism. Field technicians can adjust the open and close limits directly using the external top adjusting shaft , making commissioning fast, safe, and precise without needing to open the primary housing.
Dimensi Keseluruhan dan Parameter Prestasi
| OMK-100/160/250 | |||||||||
| Parameter\Prestasi | OMK-100 (AC110V) | OMK-100 (AC220V) | OMK-100 (AC380V) | OMK-160 (AC110V) | OMK-160 (AC220V) | OMK-160 (AC380V) | OMK-250 (AC110V) | OMK-250 (AC220V) | OMK-250 (AC380V) | Kuasa
| Motor | 120W | 120W | 90W | 140W | 140W | 100W | 140W | 140W | 100W |
| Arus Terkadar | 1.93A | 0.94A | 0.44A | 1.75A | 0.96A | 0.46A | 1.75A | 0.98A | 0.48A |
| Masa/Tork Standard | 30S/1000Nm | 30S/1000Nm | 30S/1000Nm | 45S/1600Nm | 45S/1600Nm | 45S/1600Nm | 75S/2500Nm75S/2500Nm | 75S | /2500Nm |
| Masa/Tork Pilihan | 15S/500NM | 15S/500NM | 15S/500NM | - | - | - | - | - | - |
| Sudut Pusingan | 0~90° Boleh Laras 0~90° Boleh Laras | 0~90° BolehLaras 0~90° | Boleh Laras | 0~90° Boleh Laras 0~90° Boleh Laras | 0~90° Boleh Laras | 0~90° Boleh Laras 0~90 | ° Boleh Laras | 0~90° Boleh Laras | 0~90° Boleh Laras |
| Jumlah Berat (kg) | 17.0 | 17.0 | 17.0 | 18.0 | 18.0 | 18.0 | 18.0 | 18.0 | 18.0 18.0 |
| Rintangan Penebat Sejuk (MΩ) | AC110V/220V/380V: 100 MΩ/500VDC | ||||||||
| Kelas Tahan Voltan | AC110V/220V: 1500VAC satu minit, AC380V: 1800VAC satu minit | ||||||||
| Kelas Perlindungan | Ip67 | ||||||||
| Sudut Pemasangan | 360° pada sebarang sudut | ||||||||
| Antara Muka Elektrik | Satu Penyambung Kabel Kalis Air G1/2 (Untuk jenis dengan isyarat kawalan 4-20mA DC, dsb., tambah satu lagi) | ||||||||
| Suhu Ambien (℃) | -30℃~+60℃ | ||||||||
| Jenis Litar Kawalan | Jenis A: Jenis suis ordinal; Jenis B: Jenis maklum balas isyarat pasif; Jenis C: Jenis maklum balas isyarat rintangan; Jenis D: Jenis isyarat rintangan dan maklum balas isyarat pasif; Jenis E: Jenis pelarasan; Jenis F: Dengan pemancar kedudukan; Jenis G: Jenis kawalan arus DC; Jenis H: Jenis kawalan kuasa AC 380V | ||||||||
| Pilihan fungsi lain | ★ Sokongan keluli tahan karat, gandingan
★Papan pemasangan terus, gandingan (Standard ISO5211) ★Pelindung tork atas ★Heater for eliminating moisture |
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Global Compliance and Applications
The OMK-160C complies fully with the JB/T8219-1999 manufacturing standard for industrial electric actuators, officially certified under test report No. C16040-WT by the Shanghai Institute of Process Automation Instrumentation . Furthermore, OMKEE manufacturing plants maintain verified compliance with ISO 9001:2008 and the European Union CE Certification , making this product completely ready for direct export into world markets.
Target Applications:
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Heavy Processing: Petroleum refineries, aggressive chemical processing, steel manufacturing mills, ironworks, metallurgy, and paper mills.
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Energy Systems: Thermal power plants (steam turbine speed control loops) and hydro-generation stations.
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Infrastructure: Municipal water treatment plants, automated sewage networks, marine shipbuilding, and large-scale power irrigation networks.
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Light Industrial: Food processing lines, pharmaceutical cleanrooms, and automated HVAC/Building Automation Systems (BAS).
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